TE-Connectivity (TE)

Electrification of Industrial & Commercial Vehicles

Product Catalog

Catalog Hybrid & Electric Mobility Solutions Kit

Catalog charging sockets

AMP+ Charging inlets Type 1, AC and CSS - Article Overview

Variation 1

The Type 1 variant has been specially developed for the North American and Japanese markets. This version is now available in CSS with several options in addition to the conventional AC version. These cans meet the required standards and specifications for the automotive industry.

Power/Technical data	Generation 1 AC Type 1	2. Generation AC Type 1	2. Generation CSS Type 1
Valid standard	SAE J1772 (IEC 62196-2)	SAE J1772 (IEC 62196-2)	IEC 62196-3
Number of phases	1-phase	1-phase	1-phase
Wire size AC	6 mm2	6 mm2	6mm2
Max. Current AC	32 A	32 A	32 A
Max. Voltage AC	250 V	250 V	250V
Wire size DC	-	-	50 mm2
Max. Current DC	-	-	200 A
Max. Voltage DC	-	-	600 V
IP protection (plugged)	IP44	IP44	IP44
IP protection (rear side)	IP44	IP67	IP67
Actuator	third-party supplier	TE onsite	TE onsite
IP protection (actuator)	IP54	IP67	IP67
LED Control	-	included	-
Temperature sensor	PT1000/NTC	NTC	NTC
Front cover	-	-	included
Vibration resistance	2	2	2
Operation temperature	-30 °C and +50 °C	-30 °C and +50 °C	-30 °C and +50 °C
Reference Kit Drawing	114-94163-1	2368475	2337006
Processing specifications	114-94163-1	114-94652	114-94648 (90°) / 114-94649 (180°)
Product spezification	-	108-94779	108-94777
Product spezification actuator	-	108-94519	108-94519
Cable harness drawing	2208876/2208877	-	-

Brochure

Customer drawing

Product specification

Processing specification

Infographics

Variation Type 2 (Europe)

The Type 2 variant has been specially developed for the European market. This version is now available in CSS with several options in addition to the conventional AC version. These cans meet the required standards and specifications for the automotive industry.

Power/Technical data	Generation 1 AC Typ 1	2. Generation AC Typ 1	2. Generation CSS Typ 1
Valid standard	IEC 62196-2	IEC 62196-2	IEC 62196-3
Number of phases	1- or 3-phases	1-phase	3-phases
Wire size AC	6 mm2	6 mm2	6mm2
Max. Current AC	32 A	32 A	32 A
Max. Voltage AC	480 V	250 V	480V
Wire size DC	-	-	50 mm2
Max. Current DC	-	-	200 A
Max. Voltage DC	-	-	1000 V
IP protection (plugged)	IP44	IP44	IP44
IP protection (rear side)	IP44	IP67	IP67
Actuator	third-party supplier	TE onsite	TE onsite
IP protection (actuator)	IP54	IP67	IP67
LED Control	-	included	-
Temperature sensor	PT1000/NTC	NTC	NTC
Front cover	-	-	included
Vibration resistance	2	2	2
Operation temperature	-30 °C and +50 °C	-30 °C and +50 °C	-30 °C and +50 °C
Reference Kit Drawing	114-94163-2	2368472	2337016
Processing specifications	114-94163-2	114-94653	114-94648 (90°) / 114-94649 (180°)
Product specification	-	108-94780	108-94778
Product specification actuator	-	108-94519	108-94519
Cable harness drawing	2208884/2208885/2344189	-	-

Brochure

Customer drawing

Product specification

Processing specification

AMP+ Charging inlets Type 2, AC and CCS - Article overview

Charging sockets for commercial and industrial vehicles

Parts list

Data Sheet

Catalogue

Designed specifically for industrial and commercial vehicles, HIVONEX charging sockets ensure high standards and safety in hybrid or electric vehicle connectivity. These modular connectors allow adaptations to individual requirements and offer cable outputs on the left or right side for maximum design flexibility. With an impressive capacity of 10,000 mating cycles and a charging capacity of 250 VAC (at 32 A) and 1,000 VDC (at 200 A), they meet stringent requirements. The charging sockets feature an integrated actuator for end-position sensing, PT1000 temperature sensors for improved temperature monitoring, and optional protective covers to protect against dust and moisture, ensuring safety. The LED charge indicator clearly informs the end user of the vehicle's charge status, and the available kits and wire-end cable sets (1.5 m or 3 m lengths) provide additional relief for the supply chain and production.

High Voltage Connectors

AMP+ High-Voltage Connectors

Key areas for high-voltage connection systems are:

Shielding - To prevent interference in the vehicle's data and power supply system.

Safety - AMP+ high-voltage connectors are completely safe to handle because they are designed so that the live elements cannot be touched.

Clearance and creepage distances - Larger distances between conductive materials make higher voltages possible.

Links

Video HVA HD400 High voltage accessories connectors

IPT-HD Power Bolt Connectors

HIVONEX PowerTube connector system

The HIVONEX PowerTube connector system is a high-performance solution for the future of e-mobility in industrial and commercial transportation. With its scalable and modular header, available in 180° or 90° orientation and up to 3 positions per connector, it enables reliable connections in extreme conditions. The innovative cube-shaped design of the busbar interface ensures independent connectivity. IP6K9K protection, position protection (CPA) and high voltage interlock loop (HVIL) ensure safe functions in any contact.

Parts list

Data Sheet

Catalogue

IPT-HD Power Bolt Connectors

The HIVONEX portfolio includes the IPT-HD Power Bolt connectors, designed as high-voltage and high-current connectors. Their new shielding design enables low contact resistance and thicker conductor cross-sections for demanding applications in electric vehicles, such as motor control units (MCUs), axles and motors. These high-current connectors provide reliable performance in extreme environments with temperatures ranging from -40 °C to +125 °C and severe vibration at the motor level. The series complies with ISO and LV standards and is available in conductor cross-sections of 50 mm², 70 mm² and 95 mm², allowing them to be used in various vehicles such as buses, trucks, construction and agricultural vehicles.

High-voltage locking connectors - HVA HD400

Parts list

Data Sheet

Catalogue

High-voltage locking connectors - HVA HD400

The HVA HD400 high-voltage connectors from the HIVONEX portfolio are of great importance for hybrid and electrified industrial and commercial vehicles. They ensure reliable operation of HVAC systems, heaters, hydraulic pumps and electronic power steering. With IP68 and IP6K9K ratings, they are specifically designed for demanding environments and high vibration. The integrated HVIL function monitors the high voltage circuit and sends an alarm in case of damage or disconnected components.

Terminals for High Voltage Connections

Terminals for high voltage connections

PCON high-voltage connection systems for the powertrain and auxiliary units of hybrid and electric vehicles.

Advantages of PCON high performance terminals:

High-performance terminals for wires from 5.0 mm2 to 95 mm2 and continuous currents up to 400 amps
Easy mounting and optimal vibration resistance
Housing for 90 ° and 180 ° versions

This system is touch-safe to IEC 60529 IP2XB and UL finger standards for EV drive applications.

Links

Miniaturized Terminal and Plug Connectors

Product Catalog

Miniaturized Terminal and Plug Connectors

TE Connectivity offers miniaturized terminal block and connector series that can be installed in a wide variety of locations in vehicles.

These are connectors for:

Subsystem modules
Engine control units
Data connections
Airbag systems
Battery cell modules
Cable connections

Links

Battery management systems

Catalog automotive connector strategies and solutions for space reduction

Catalog NanoMQS / MCON

Catalog Connectivity Solutions for Battery management electronics

High Voltage Contactors

High Voltage Contactors

TE Connectivity's high-voltage contactors meet the demanding switching requirements of hybrid and electric vehicles as well as fuel cell vehicles and charging systems, ensuring safe disconnection and connection of the traction battery.

The portfolio includes the models:

EVC 175
EVC 250
EVC 250-800.

In addition, the EVC 135 and EVC 500 connectors provide fast and reliable current switching.

The Mini K HV precharging relays are cost-effective and a safe and lightweight solution for DC high-voltage power systems.

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High Quality and Robust Switching Products

Product Catalog

High quality and robust switching products

E-mobility is playing an increasingly important role in the development of new generation commercial vehicles including trucks, buses, construction and work vehicles. The shift to electric drive brings a number of environmental benefits, but also poses some major challenges managing high on-board power and charging currents and meeting stringent safety requirements in potentially harsh operating environments.

TE Connectivity KISSLING is an industry-leading supplier of high-power and high-voltage relays, high-current and high-voltage relays and rugged switches used in commercial vehicles, transportation and industrial applications. KISSLING was integrated into the TE Connectivity group in 2019. You will therefore find all the brand's articles at TE Connectivity.

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